EN-GJS-400-15

Ductile (nodular) iron. Rm>=400 MPa, A>=15%. Combines castability of cast iron with mechanical properties approaching mild steel.

Lijevano gvožđe Spheroidal Graphite Cast Iron ENEN-GJS-400-15 ISOISO 1083 Grade 400-15 DINGGG-40 ASTMA536 Grade 60-40-18 (nearest) +12
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Opis

EN-GJS-400-15 (formerly GGG-40) per EN 1563 is the most widely used ductile iron grade. Graphite spheroids eliminate stress concentration giving 400 MPa tensile strength and 15% elongation — comparable to low-carbon steel while retaining cast iron castability and cost advantages.

Ključna svojstva — As Cast — Ferritic
Rm (Tensile Strength)
400 – 500
MPa
Re / Rp0.2 (Yield)
250
MPa
A₅ (Elongation)
≥ 15.0
%
Hardness
— – 200
HB
E (Young's Modulus)
170
GPa
Gustoća
7.10
g/cm³
Glavne oznake (16)
Standardno tijeloOznakaZemlja / RegionNapomena
EN EN-GJS-400-15 European Union
ISO ISO 1083 Grade 400-15 International
DIN GGG-40 Germany Obsolete -> EN
ASTM A536 Grade 60-40-18 (nearest) USA
BS 350/22 United Kingdom
JIS FCD400 Japan
GOST VCh40 (VCh40) Russia / CIS
UNI GS 40-15 Italy
NF FGS 400-15 France
SS SS0717 Sweden
PN GJS-400-15 Poland
CSN 42 2304 Czech Republic
SAE J434 Grade D4018 USA
UNS F32800 (nearest) USA (UNS)
GB QT400-15 China
JUS Kug.400-15 Yugoslavia / Serbia Spheroidal graphite cast iron, ferritic; JUS B.H2.010
Standardi (16)
#Standardno tijeloOznakaZemlja / RegionNapomena
1 EN EN-GJS-400-15 European Union —
2 ISO ISO 1083 Grade 400-15 International —
3 DIN GGG-40 Germany Obsolete -> EN
4 ASTM A536 Grade 60-40-18 (nearest) USA —
5 BS 350/22 United Kingdom —
6 JIS FCD400 Japan —
7 GOST VCh40 (VCh40) Russia / CIS —
8 UNI GS 40-15 Italy —
9 NF FGS 400-15 France —
10 SS SS0717 Sweden —
11 PN GJS-400-15 Poland —
12 CSN 42 2304 Czech Republic —
13 SAE J434 Grade D4018 USA —
14 UNS F32800 (nearest) USA (UNS) —
15 GB QT400-15 China —
16 JUS Kug.400-15 Yugoslavia / Serbia Spheroidal graphite cast iron, ferritic; JUS B.H2.010
Sve vrijednosti u masenim %
C
Carbon (total)
3.4000 – 3.8000
Si
Silicon
2.0000 – 3.0000
Mn
Manganese
≤ 0.5000
P
Phosphorus
≤ 0.0500
S
Sulphur
≤ 0.0200
Mg
Magnesium
0.0300 – 0.0700
ElementSimbolMin %Max %Tipično %
Carbon (total) C 3.4000 3.8000 3.6000
Silicon Si 2.0000 3.0000 2.5000
Manganese Mn — 0.5000 0.2500
Phosphorus P — 0.0500 —
Sulphur S — 0.0200 —
Magnesium Mg 0.0300 0.0700 0.0500
Mehanička svojstva
StanjeŠifra Rm min
MPa
Rm max
MPa
Re min
MPa
Re max
MPa
A₅ min
%
Z
%
KV
J
HB minHB max HRC minHRC max E
GPa
As Cast — Ferritic GJS-400-15 400 500 250 — 15.0 — — — 200 — — 170.0
Annealed (fully ferritic) +A 370 470 220 — 18.0 — — — 190 — — 170.0
Fizikalna svojstva
Gustoća
7.100
g/cm³
Tačka topljenja
1140–1200
°C
Youngov modul
170.0
GPa
Poissonov koeficijent
0.275
—
Topl. provodljivost
36.0
W/m·K
Topl. rastezanje
12.50
×10⁻⁶ /K
Specifična toplota
461
J/kg·K
El. otpornost
0.5000
µΩ·m
Magnetno
Da
 
Toplinska obrada
Ferritic Annealing
Temperatura:860°C – 920°C
Medium:Furnace
Trajanje:2-4 h at temp
Hlađenje:Slow cool to 700 C, hold 2h, then air
Tvrdoća nakon:-10 to -20 HB
Maximises ductility.
Stress Relieving
Temperatura:550°C – 600°C
Medium:Furnace
Trajanje:2-4 h
Hlađenje:<=50 C/h then air
Tvrdoća nakon:Minimal change
For dimensional stability.
Austempering (ADI)
Temperatura:820°C – 920°C
Medium:Salt bath 250-400 C
Trajanje:Austenitise + salt 30-120 min
Hlađenje:-
Tvrdoća nakon:HB 250-380
Produces ADI with dramatically improved strength+ductility.
Obradivost
Indeks obradivosti
relativno prema AISI B1112 = 100%
60.0%
Umjereno
Brzina tokarenja (HSS)
55
m/min
Brzina tokarenja (karbid)
230
m/min
Posmak (tokarenje)
0.230
mm/rev
Brzina bušenja (HSS)
38
m/min
Brzina glodanja (karbid)
250
m/min
Rashladni fluidDry or light air blast; avoid water shock
Oblici strugotineShort broken chips (good control)
Rezni alatCarbide K10/K20; CBN for hardened ADI
Površinska hrapavostRa 0.8-3.2 um
Significantly better machinability than steel at equivalent strength.
Primjena
Automotive
Crankshafts, camshafts, differential carriers, steering knuckles and brake callipers.
Agricultural
Implement frames, hitch components and large gear housings.
Pipes & Fittings
Ductile iron water mains (ISO 2531) — standard municipal water infrastructure.
Wind Energy
Nacelle frames, hub castings and main shafts for wind turbines.
Tehničke napomene
💡
vs Flake Iron
GJS-400-15 has 15% elongation vs <0.5% for GJL-250. Makes SG iron suitable for dynamic loads that would destroy grey iron.
✅
ADI
Austempering produces ADI with 800-1400 MPa tensile and 1-12% ductility — exceeding many alloy steels.
🔥
Weldability
Better than flake iron: pre-heat 250-400 C, Ni-Fe electrodes, slow cooling.